The Microcyber G1100 WirelessHART Smart Gateway manages a WirelessHART field network and connects wireless field-device data with host systems and data applications.
The gateway provides network monitoring and configuration through a web interface. It also supports industrial communication protocols including Modbus RTU, Modbus TCP, OPC DA v2 and HART-IP, giving users different options for accessing WirelessHART field-device information from their control or data systems.
G1100 supports network management, field-device status monitoring, measurement data access, configurable Modbus register mapping and wireless network security.
Key Features
- WirelessHART network management: Establish, manage and maintain the WirelessHART network and monitor connected field devices.
- Host system integration: Support Modbus RTU, Modbus TCP, OPC DA v2 and HART-IP.
- Web-based monitoring: View network status, node information, measurement values, communication statistics and event records.
- Configurable data mapping: Map wireless field-device variables and status information to Modbus registers.
- Wireless network capacity: Support up to 250 wireless devices according to the product manual.
- Wireless data reliability: The specified network data reliability is greater than 99%.
- Security: Use AES-128 encryption for the WirelessHART network and support SSL/TCP/IP communication over Ethernet.
WirelessHART Network Management
G1100 is designed to establish, manage and maintain a WirelessHART network. Its web interface provides access to network information and configuration settings, allowing users to monitor connected devices and inspect wireless communication status.
The network overview displays the number of online and offline nodes, network reliability, network stability and network latency.
Additional node information includes device tags, node status, join time, neighboring devices, signal information and communication path quality. The gateway also records failed network joins and gateway configuration events.
These functions help engineers examine network status and identify communication conditions that may require further investigation.
WirelessHART Network Capacity and Update Intervals
According to the G1100 user manual, the gateway supports the following network specifications:
| Parameter | Specification |
|---|---|
| Wireless protocol | WirelessHART, IEC 62591 |
| Wireless frequency range | 2.4–2.5 GHz |
| Wireless technology | DSSS |
| Maximum network size | 250 wireless devices |
| Configurable device update intervals | 1, 2, 4, 8, 16 or 32 seconds; 1–60 minutes |
| Network delay, 50 devices | Less than 5 seconds |
| Network delay, 100 devices | Less than 10 seconds |
| Specified network data reliability | Greater than 99% |
Network delay and data reliability are specified in the manual for the stated network conditions. Actual network performance depends on the operating environment and network configuration.
WirelessHART Data Monitoring and Diagnostics
G1100 provides web-based access to measurement information and device status.
The measurement interface can display:
- Primary Variable (PV)
- Secondary Variable (SV)
- Tertiary Variable (TV)
- Quaternary Variable (QV)
- Dynamic-variable health status
- Wireless communication state
- HART device status
- Loop current, where available
- Last update time
The gateway also provides node details, Burst information, network statistics and Modbus statistics. Engineers can inspect recorded configuration events and information about failed attempts to join the wireless network.
These monitoring functions allow users to view field-device data and network information from the gateway interface.
Modbus RTU and Modbus TCP Integration
G1100 supports Modbus RTU through its RS-485 interface and Modbus TCP through Ethernet.
The gateway functions as a Modbus device that can be polled by a Modbus master or client. Users can configure a register map to make selected WirelessHART field-device data available as Modbus registers.
Supported data types include 32-bit floating-point values, integer values and Boolean values. Available mapped information includes process variables, device variables, variable health indications, wireless communication status and HART device status.
The register map can be configured through the web interface. The gateway also supports importing and exporting mapping files in CSV format.
Modbus Communication Interfaces
| Parameter | Specification |
|---|---|
| Serial interface | RS-485 |
| Serial protocol | Modbus RTU |
| Supported baud rates | 1,200–115,200 bit/s, at specified selectable rates |
| Ethernet interface | 10/100BASE-TX |
| Ethernet protocol | Modbus TCP |
| Default Modbus TCP port | 502 |
| Data types | 32-bit floating-point, integer and Boolean |
| Register mapping | User-configurable |
The RS-485 connection distance is specified as up to 1,200 m with shielded twisted-pair cable. The Ethernet cable distance is specified as up to 100 m using shielded Category 5e cable.
OPC DA v2 Integration
G1100 supports OPC communication through an OPC server that implements OPC DA v2.
Users can configure OPC mapping to select the WirelessHART field-device data points that OPC clients can read. The mapping can be configured through the gateway web interface, with CSV import and export also supported.
This allows selected wireless measurement and device information to be accessed by industrial control systems with an OPC interface.
HART-IP Communication
G1100 supports HART-IP over Ethernet and provides access to field-device measurement and diagnostic information.
HART-IP communication is available in both TCP and UDP modes.
| Parameter | Specification |
|---|---|
| Protocol | HART-IP |
| Transport modes | TCP and UDP |
| TCP port | 8882 |
| UDP port | 8885 |
The gateway manual also documents support for HART Server software.
Private Protocol for Data Upload and Downstream Communication
In addition to standard industrial protocols, G1100 provides two private TCP/IP communication protocols.
Active upload protocol
The gateway can send field-device Burst information to a client application using its active upload protocol. The documented TCP port is 8880.
Downstream communication protocol
A client can send read and write commands to a wireless field device through the gateway’s downstream communication protocol. The documented TCP port is 8881.
These interfaces provide additional communication options for applications that use the gateway’s documented private protocol formats.
Wireless Network Security
G1100 provides security functions for WirelessHART and Ethernet communication.
According to the product manual:
- WirelessHART communication uses AES-128 encryption, including a session key.
- Ethernet communication supports SSL/TCP/IP.
- The gateway allows configuration of the wireless network name, Network ID and Join Key.
The Join Key is a hexadecimal security key used when a wireless device joins the network. The gateway and the device must use matching Join Keys.
Correct network configuration is required for devices to join and communicate with the WirelessHART network.
Web-Based Configuration
G1100 provides a web interface for configuring and monitoring gateway operation.
The interface includes functions for:
- Wireless network settings
- Node configuration
- Security settings
- Ethernet configuration
- Protocol configuration
- Modbus register mapping
- Time settings
- OPC mapping
- Firmware upgrade
- System backup and restore
The interface also provides network and Modbus statistics, node information, measurement information, Burst configuration and event records.
Electrical and Environmental Specifications
| Parameter | Specification |
|---|---|
| Product model | G1100 |
| Power supply | 12–30 VDC |
| Nominal supply voltage | 24 VDC |
| Current consumption | Less than 0.5 A at 24 V |
| Operating temperature | -40 to +70°C |
| Relative humidity | 10–90% |
| Standard antenna | 2 dBi, 2.4 GHz omnidirectional |
| Maximum standard-antenna RF output | 10 dBm EIRP |
| Ethernet interface | Single 10/100BASE-TX port |
| Serial interface | RS-485 for Modbus RTU |
| Net weight | 3.14 kg |
| Weight with mounting bracket | 3.42 kg |
Antenna Options
The standard configuration includes a 2 dBi, 2.4 GHz omnidirectional antenna.
The manual also lists optional remote antenna kits:
- EA2: Remote antenna kit with 12 m cable and lightning arrester.
- EA3: Remote antenna kit with 9 m and 3 m cables and lightning arrester.
Antenna selection and installation must follow the product manual and the applicable installation requirements.
Certifications and Approvals
The G1100 manual includes FCC and IC compliance information, as well as product markings for applicable hazardous-area configurations.
The listed certification information includes:
| Certification or marking | Information in the manual |
|---|---|
| ATEX | II 3G Ex ec IIC T6 Gc |
| IECEx | Ex ec IIC T6 Gc |
| Ingress protection | IP65 |
| North American hazardous-area marking | Class I, Division 2, Groups A, B, C and D, T6 |
| Enclosure type | Type 4X |
| FCC and IC | Compliance information included in the manual |
Certification availability depends on the selected product configuration. Refer to the applicable certificates and approvals for the exact G1100 model being specified.
Frequently Asked Questions
What is the G1100 WirelessHART Gateway?
G1100 is a WirelessHART smart gateway that manages a WirelessHART network and connects wireless field-device information to host systems and data applications.
Which communication protocols does G1100 support?
G1100 supports Modbus RTU over RS-485, Modbus TCP over Ethernet, OPC DA v2 and HART-IP over TCP or UDP. The manual also documents private protocols for active data upload and downstream communication.
How many wireless devices can G1100 support?
The G1100 V2.4 user manual specifies a maximum network size of 250 wireless devices.
Can G1100 provide WirelessHART measurement data through Modbus?
Yes. Users can configure a Modbus register map to make selected device variables, process measurements and status information available to a Modbus master or client.
Does G1100 support web-based monitoring?
Yes. Its web interface provides network overview, node information, measurement information, communication statistics, Burst information, event records and configuration functions.
Does G1100 support HART-IP?
Yes. The manual specifies HART-IP communication over TCP and UDP, using documented ports 8882 and 8885, respectively.
Is G1100 available with hazardous-area certifications?
The manual lists ATEX/IECEx and North American hazardous-area markings for applicable configurations. Confirm the certification requirements and the exact ordering configuration before specifying the gateway for a hazardous location.
G1100 WirelessHART Gateway Documentation
Consult the available product documentation for detailed information about installation, electrical connections, WirelessHART network configuration, communication interfaces, register mapping, security settings and product certifications.
For technical selection, confirm the required interface, network size, antenna configuration and certification option against the application requirements.
Inquiry About G1100 WirelessHART Gateway
Contact Microcyber to discuss the G1100 WirelessHART Gateway for your WirelessHART network and host-system integration requirements.
